Upcoming Webinar

Find Out How ShiftWorx Standardized Work Instructions (SWI) Can Help Increase Efficiencies, Improve Quality and Secure Safety on the Shop Floor

LIVE: Wednesday, February 28th at 1pm ET

Learn how ShiftWorx Standardized Work Instructions (SWI) helps manufacturers improve their shop floor performance and builds a platform for continuous improvement.

Enjoy 30 minutes of manufacturing insights from Darryl Powell and Jason MacLean, Toyota Production System (TPS) experts. Listen to them discuss how Standardized Work Instructions (SWIs) make all the difference for a manufacturer’s 5 big missions: safety, quality, costs, productivity and team member development.

In this session, our expert panel will address the pros and cons of Standardized Work Instructions and how meaningful documents such as Standardized Operating Procedures (SOPs) and Digital Checklists are to help provide a quality standard across the shop floor.

Our experts will also explore situational experiences where SWIs greatly can impact a manufacturer including; new employee training and knowledge transfer, safety checks with hazardous material, quality control and scrap waste minimization and more…

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Key Takeaways

  • In-depth knowledge on best practices for SWIs
  • Best use case scenarios for SOPs and Digital Checklists
  • How the total company can improve efficiencies and create high standards across the organization
  • Building SWIs to suit your company’s needs
  • How you can empower your team members to work within a standard format for a safer and more quality controlled shop floor

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Speaker: Darryl Powell, Manufacturing (TPS) Expert

Darryl’s near 30 years of experience in various manufacturing industries garners our customers a broad access to manufacturing efficiency knowledge that spans beyond the automotive industry. He spent over 20 years with Toyota in multiple strategic management leadership positions, amplifying Toyota’s 5 key missions which are safety, quality, productivity, cost, and team member development.

Beyond Automotive Tier 1-3, his kaizen and lean manufacturing skillset spans various industries including metal fabrication, agricultural, and forestry industries.

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Speaker: Jason MacLean, Manufacturing (TPS) Expert

Jason is the winner of multiple Kaizen Continuous Improvement awards and has extensive Lean Manufacturing experience and waste reduction experience. He is a steadfast manufacturing manager with over 20 years of experience in various industries including Automotive Tier 1-3, Aerospace, Metal Fabrication, and Food and Beverage.

With a safety first, and Continuous Improvement mindset, Jason has also served as a trainer and manager focused on joint health and safety to spearhead lean manufacturing initiatives in that regard.

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Moderator: Darrell Cook, Chief Commercial Officer

As Chief Commercial Officer, Darrell leads the overall vision and strategy for all commercial divisions with a strong focus for advancing Industry 4.0 solutions. He is deeply experienced in business software that leads toward innovation.

As an executive leader, Darrell has a wide range of experience within technology and software organizations throughout North America and Western Europe.

Webinar Registration Form

Webinar Registration Webform Submission

Register and join us at Feb. 28th at 1PM E.T. for an open discussion with Darryl Powell and Jason MacLean, experts in the Toyota Production System.

Together we will discuss how Standardized Work Instructions make all the difference for a manufacturer’s 5 big missions: safety, quality, costs, productivity and team member development.

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FreePoint Technologies’ Operations Management System (OMS) provides a ‘holistic’ production floor platform featuring a fully modular suite of products, that when applied in whole or in succession affords manufacturers a production optimization solution backed by TPS consulting expertise.

ShiftWorx Digital Transformation Solution

Measure First

Start realizing continuous improvement with
ShiftWorx software featuring patented
technology that ensures all-encompassing data visibility.

Machine Connection

Gain complete visibility of your manufacturing operations using ShiftWorx software. Connect to any process or any machine, regardless of its age, type, or brand and experience the full-spectrum data visualization from shop floor activities.

Activity Monitoring Visualization

ShiftWorx software uses patented data visualization technology providing manufacturers. real-time KPI dashboards displayed at operator workstation touchscreens and on large screen shop floor monitors. Dashboards and reports are fully customizable; easily create and drag and drop tiles to prioritize visual information.

Operator Narration Input

Operator feedback tells a richer story. ShiftWorx software solution provides an easy-to-use toolset to record various downtime reasons, show machine utilization and throughput, and identify all quality issues, waste, production capacity and efficiencies. Operators can now proactively benchmark data against the current state and review the data, shift-by-shift.

Production Tracking

Tracking machine, or process activities, can illuminate key areas of machine performance such as; downtime causes and uptime cycles, correlations between jobs, operators and waste. Calculating production yields through SKU’s and work order tracking can be accomplished with real-time machine status and/or operator progress.

Now Analyze

Using ShiftWorx software data, can help manufacturers
understand performance inefficiencies to reduce leaving
profits on the shop floor.

Manufacturing Reports

Continuous improvement measures are revealed
from historical data. ShiftWorx software features
manufacturing KPI dashboard and report templates
to provide quick visibility of machine or operator
performance. Create new custom dashboards and
reports specific for your needs.

Examples of Common Reports:

  • Uptime / Downtime
  • Downtime Explanation
  • Counts
  • Status Codes / Time Counts
  • Scrap / Waste
  • Operator Notes
  • Operator Hours per Machine

Advanced Analytics

Dig deep into your data with ShiftWorx’s real-time
logic engine to create custom reports. Manufacturers can
align their raw data to build custom expression reports
in the exact format any manufacturer requires by utilizing
powerful software like Microsoft Power BI. More reporting
options provide an even greater wealth of actionable
insights to Make Smarter Decisions, Faster!

Then Improve!

Once its known where opportunities exist for optimization, specific actions can be implemented to reduce downtime, and maximize organizational communication.

Production Scheduling

Optimization of planned production uptime and downtime
ensures the most efficient operation of machinery, tools, and
processes. ShiftWorx software production scheduling
module allows you to easily schedule jobs specific to
machines or operators and track the status as activities progress.

Digital Checklists

Go paperless, reduce time and expenses due to shop floor communication errors, and in-turn increase efficiency with ShiftWorx digital work instructions. Accessible from any device, the Digital Checklist module delivers itemized documents assigned to a specific employee, operator, or team that are tracked to account for activity completeness with required step verification. Digital Work Instructions are customizable and can be created for preventative maintenance, assembly instruction, quality control procedures and more.

Digital Andon

Maximize production uptime and quality control with instant actions and alerts that resolve problems as they happen. Customizable Andon call buttons can be configured to any operator touchscreen; and configured to be displayed prominently on shop floor large screens. Escalate more complex issues by triggering email or text notifications. Easy-to-use and integrate without the additional costs or equipment associated with traditional wired Andon systems.

Notifications

Problem escalation and production reporting to any device any time. Enable messages by email or Short Message Service (SMS) text messages to send critical messages or to alert when specific criteria are met. Use ShiftWorx Notifications module to identify when a machine is due for preventative maintenance, the machine is off, or not performing as expected. Notifications can also deliver reminders or links to ShiftWorx digital work instructions.

API Integration

ShiftWorx software features a public API, a powerful tool that allows your machine and process data to be accessible across different systems. API enables you to send data across the various business systems in your manufacturing organization including Enterprise Resource Planning (ERP’s), Material Resource Planning (MRP), Quality Management, and other systems.

What Our
Customers Say

About ShiftWorx!

“Feature rich management system with exceptional ROI. Easily deployable by anyone with reasonable ability to follow directions. Dashboard visuals require less setup than many other systems and are focused on real business needs. The price is extremely affordable, and you’re not forced to use proprietary hardware beyond that which is needed to communicate to the cloud backend.”

“Feature rich management system with exceptional ROI. Easily deployable by anyone with reasonable ability to follow directions. Dashboard visuals require less setup than many other systems and are focused on real business needs. The price is extremely affordable, and you’re not forced to use proprietary hardware beyond that which is needed to communicate to the cloud backend.”

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